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Case Study

Automotive Supplier Digitizes Manual Workflow

“20/80 reversal – instead of spending ~80% of the time figuring out the problems and ~20% on actually solving them, now it is commonly the other way around.”​

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Machine
Pages quick element

Improved Throughput +​ Time to Market​

Automotive, ​ Electrical Systems​

Reduced​ Scrap 95+%​

2000+ Employees

10-15%​ More Defects​ Identified​

9 Plants (Canada)

Company Snapshot​

Tier-1 automotive supplier of industry leading integrated mechanical and electrical power solutions (including engine and chassis components).

Challenges

  • Complex manufacturing set up with minimal automations and manual process control.​
  • Scope for improved OEE.​
  • Missing insights into inconsistent performance of critical machinery.

Outcomes + Benefits​

  • Single tool for ubiquitous data collection in shop-floor from proprietary and CMM machines (text + database).​
  • Faster root cause analysis using condition-based monitoring.​
  • Improved process controls with traceability, automated quality checks, and data integration with ERP.​
  • Reduced MTTx metrics.

Architecture

  • Litmus Edge running on VMs onsite. 

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